Heavy Duty Mould Racks for Safe & Efficient Storage
Space costs money. Use it wisely.
Dies and moulds are among the most valuable assets in any manufacturing facility. Improper storage can lead to damage, handling delays, safety risks, and audit noncompliance. Investing in the right mould storage rack system protects your tools, improves productivity, and optimizes valuable floor space—at a fraction of the cost of the moulds themselves.
With over 14 years of focused experience exclusively in rack solutions and 55+ years of engineering and manufacturing legacy, Oswal Engineering delivers robust, ergonomic, and customizable heavyduty mould racks trusted by leading manufacturers across India.
1. Designed for Maximum Protection
Our mould racks are engineered to safely store heavy injection moulding, blow moulding dies and any other die storage, preventing damage due to improper stacking or floor storage. Highquality steel and precision fabrication ensure long service life even under demanding industrial conditions.
2. Optimized Space Utilization
Floor storage wastes valuable space and makes retrieval difficult. Oswal mould racks allow vertical storage with adjustable trays (in limited range), helping you store more moulds in less space while keeping them easily accessible.
3. Faster Retrieval & Reduced Downtime
An organized rack system means no more searching for the right mould. Clearly identifiable trays and smooth movement mechanisms reduce mould changeover time, improving machine uptime and operational efficiency.
4. Ergonomic & OperatorFriendly Design
Our racks are designed to reduce worker fatigue and enhance safety. Smooth tray movement and optional builtin hoist systems eliminate the need for overhead cranes in many applications.
5. Built to Meet Audit & ISO Requirements
Wellorganized mould storage improves plant aesthetics, safety compliance, and audit readiness, helping customers meet ISO and client audit standards with confidence.
| SR | CODE | Tray Size (mm) | Overall Rack Dimensions (3 Columns) (mm) | Total Weight carrying capacity per tray (kgs) | ||||||
|---|---|---|---|---|---|---|---|---|---|---|
| (length x depth) | L | W | H | FH | 4 | 3 | 2 | 1 | ||
| 1 | 8010 | 625 x 600 | 2400 | 1100 | 2200 | 2700 | 500 | 500 | 500 | 500 |
| 2 | 8020 | 900 x 600 | 3180 | 1100 | 2200 | 2900 | 1200 | 1000 / 750 | 500 / 750 | 500 |
| 3 | 8030 | 1020 x 800 | 3560 | 1580 | 2200 | 2900 | 2000 | 1500 | 1000 | - |
| 4 | 8040 | 1020 x 800 | 3560 | 1580 | 2200 | 2900 | 3000 | 2000 | 1000 | - |
1. Space Saving & Improved Protection
Problem:
24 moulds/dies of size 450 mm × 450 mm × 400 mm, when stored on the floor, occupied approximately 4.86 sq. m (52 sq. ft.) and were difficult to access.
Solution:
Using Oswal mediumduty mould racks, the same number of moulds were stored in just 3.13 sq. m (33 sq. ft.)
Result:
Space saving of 1.7 sq. m (18 sq. ft.)
Improved mould protection
Faster retrieval and safer handling
2. Customization Capabilities
Every plant is different and so are its moulds.
For a client with larger moulds and an overhead crane, we designed a customized rack system tailored to their handling process. The result:
Organized mould storage.
Reduced mould changeover time.
Improved safety and workflow.
Successful client audits and enhanced company image.
Our inhouse engineering team works closely with customers to deliver custom rack solutions based on mould size, weight, handling method, and future expansion plans.
Customers consistently value our racks for their strength, ease of use, reliability, and longterm performance.
Your dies and moulds are your earning source—protect them with a storage solution designed to last.
Oswal Heavy Duty Mould Racks deliver:
| ASPECT | FLOOR STORAGE | HEAVY DUTY MOULD RACKS |
|---|---|---|
| MOULD SAFETY | High risk of damage | Secure, protected storage |
| SPACE UTILIZATION | Poor | Optimized vertical usage |
| RETRIEVAL TIME | High | Fast & organized |
| WORKER SAFETY | Higher risk | Improved ergonomics |
| AUDIT COMPLIANCE | Difficult | Audit & ISO friendly |
| LONG-TERM COST | Higher | Lower due to protection |
Get in touch with our team to design the right mould rack solution for your facility.
1. What are heavy duty mould racks used for?
Heavy duty mould racks are purpose-built storage systems designed to safely store injection moulding and blow moulding dies. They help manufacturers organize heavy moulds in a structured manner, prevent damage, improve safety, and reduce time spent during mould changeovers. Proper storage directly contributes to longer mould life and smoother shop-floor operations.
2. Why should moulds and dies not be stored on the floor?
Storing moulds on the floor increases the risk of damage, corrosion, handling accidents, and misplacement. Floor storage also wastes valuable space and makes audits difficult. A dedicated mould rack system ensures better protection, efficient space utilization, and quick access when required.
3. What makes Oswal Engineering mould racks reliable for heavy-duty applications?
Oswal Engineering mould racks are designed with a deep understanding of industrial storage requirements. With over 14 years of specialized experience in rack solutions and more than 55 years of overall engineering expertise, our racks are engineered for strength, stability, and long service life. Every rack is designed to handle heavy loads while maintaining safety and ease of operation.
4. Can mould racks be customized based on mould size and weight?
Yes. Mould racks can be fully customized to suit different mould dimensions, weights, and handling methods. Tray height, load capacity, rack length, and configuration can be tailored to your current needs, with provision for future expansion. This ensures optimal use of space and compatibility with your workflow.
5. How do mould racks help reduce production downtime?
An organized mould rack system allows quick identification and retrieval of moulds. This significantly reduces the time spent searching for tools during mould changeovers, helping machines return to production faster and improving overall plant efficiency.
6. Are mould racks suitable for audit and ISO compliance?
Yes. Proper mould storage is an important part of safety, housekeeping, and quality audits. A well-designed mould rack system improves shop-floor organization, reduces safety hazards, and supports compliance with ISO standards and customer audit requirements.
7. How do mould racks support long-term business growth?
Mould rack systems are modular and scalable. As your mould inventory grows, racks can be extended or reconfigured without replacing the entire system. This makes mould racks a cost-effective, long-term investment that continues to deliver value as your operations expand.
1. How is the load capacity of a mould rack calculated?
The load capacity of a mould rack is calculated based on mould weight, tray span, material thickness, structural section design, and safety factors. Oswal Engineering designs racks with conservative safety margins to ensure stable performance under dynamic handling conditions and long-term usage. Minimum Factor of Safety 1.5 (Static load).
2. What type of steel is used in heavy duty mould racks?
Heavy duty mould racks are typically manufactured using steel selected for its strength, weldability, and durability. The choice of material ensures the rack can withstand heavy static loads, repeated handling, and industrial environments without deformation. Custom designed section ensures all requirements are met with safety.
3. Are the tray levels adjustable after installation?
Yes. Individual tray heights are adjustable (in a limited range), allowing engineers to reconfigure the rack when mould sizes or storage requirements change. This flexibility helps maximize rack utilization and avoids the need for replacement when new moulds are introduced.
4. Can mould racks be designed to work with cranes, forklifts, or hoists?
Absolutely. Mould racks can be engineered to integrate with existing handling systems such as overhead cranes, forklifts, or built-in hoists. This ensures smooth and safe mould handling while reducing manual effort and operator fatigue.
5. What safety factors are considered in mould rack design?
Mould rack design considers:
These factors help ensure both equipment safety and operator protection.
6. How does powder coating improve rack life?
Powder coating provides a uniform, durable finish that protects the steel surface from corrosion, moisture, and minor abrasions. This enhances rack life, reduces maintenance needs, and keeps the storage system looking professional over time.
7. What is the recommended maximum mould weight per tray?
The maximum mould weight per tray depends on rack design and customer requirements. Each tray is engineered for a defined load capacity, clearly specified during design and manufacturing to ensure safe operation without overloading.
8. Can mould racks be designed for future expansion?
Yes. Mould racks are modular by design and can be extended horizontally as storage needs grow. Engineers can plan for future mould additions without disrupting existing rack installations.
9. How do mould racks improve safety compared to floor storage?
Mould racks eliminate unstable stacking and reduce manual handling. Structured storage minimizes the risk of mould tipping, accidental contact, and workplace injuries while maintaining clear walkways and organized work zones.
10. Are mould racks suitable for long-term mould storage?
Yes. Properly designed mould racks support long-term storage by maintaining mould alignment, preventing contact damage, and allowing easy inspection and maintenance access when moulds are not in active use.
